kai-server unhealthy: forgejo bounce, runner crashloop, missing /github/pat, signoz/metrics 500s #308

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opened 2026-06-12 10:18:13 +00:00 by coilysiren · 0 comments
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Observed 2026-06-12 ~03:15 PT while verifying GitHub mirrors (agentic-os-kai#662). Forgejo answered 502 then refused connections for several minutes, then recovered. Cluster state afterward:

  • forgejo-db-0 at 18 restarts and forgejo app pod at 10, both restarted in the same minute - looks like a node-level event (memory pressure?), worth checking node conditions and dmesg
  • forgejo-runner-0 and forgejo-runner-1 in CrashLoopBackOff (runner + dind containers), ~66m old
  • external-secrets UpdateFailed everywhere: SSM key /github/pat does not exist (github-pat, docker-registry ExternalSecrets failing in several namespaces)
  • signoz-0 and metrics-server readiness probes failing with 500, chi-signoz-clickhouse BackOff
  • three persistentvolumes stuck in VolumeFailedDelete (helper pods missing)

Possibly aggravated by today's fleet-wide mirror pushes hammering Forgejo, but the runner crashloop and missing /github/pat predate the bounce.

Observed 2026-06-12 ~03:15 PT while verifying GitHub mirrors (agentic-os-kai#662). Forgejo answered 502 then refused connections for several minutes, then recovered. Cluster state afterward: * forgejo-db-0 at 18 restarts and forgejo app pod at 10, both restarted in the same minute - looks like a node-level event (memory pressure?), worth checking node conditions and dmesg * forgejo-runner-0 and forgejo-runner-1 in CrashLoopBackOff (runner + dind containers), ~66m old * external-secrets UpdateFailed everywhere: SSM key /github/pat does not exist (github-pat, docker-registry ExternalSecrets failing in several namespaces) * signoz-0 and metrics-server readiness probes failing with 500, chi-signoz-clickhouse BackOff * three persistentvolumes stuck in VolumeFailedDelete (helper pods missing) Possibly aggravated by today's fleet-wide mirror pushes hammering Forgejo, but the runner crashloop and missing /github/pat predate the bounce.
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